Cleaver-Brooks Boiler Services & Lifecycle Support

Comprehensive aftermarket programs covering installation, commissioning, maintenance, repair, operator training, and performance optimization.

Service Programs

Structured service offerings designed to maximize boiler uptime, extend equipment life, and reduce total operating cost.

Preventive Maintenance

  • Scheduled boiler tube inspection and cleaning
  • Burner combustion analysis and tuning
  • Safety valve testing and certification
  • Water quality testing and treatment review
  • Control system firmware updates
  • Annual efficiency audit with report

Emergency Repair

  • 24/7 emergency response hotline
  • On-site diagnostic within 24 hours
  • Refractory repair and tube replacement
  • Burner overhaul and flame scanner repair
  • Safety interlock troubleshooting
  • Temporary boiler rental coordination

Parts & Logistics

  • Genuine OEM replacement components
  • Gaskets, refractory, valves, and controls
  • Expedited shipping for critical parts
  • Cross-reference for obsolete models
  • Bulk ordering and blanket PO programs
  • Spare parts inventory consultation

Operator Training

  • Boiler operation fundamentals course
  • Hands-on firing and shutdown procedures
  • Water treatment best practices
  • ASME code compliance awareness
  • On-site and virtual training options
  • Certification upon completion

Retrofit & Upgrades

  • Burner replacement for emissions compliance
  • Control system modernization (BMS upgrade)
  • Economizer installation for heat recovery
  • VFD integration for FD/ID fans
  • Stack damper and O2 trim installation
  • Fuel conversion (oil-to-gas, dual-fuel)

Performance Optimization

  • Comprehensive plant efficiency audit
  • Steam trap survey and repair
  • Condensate return system optimization
  • Blowdown heat recovery assessment
  • Load profiling and right-sizing analysis
  • Energy savings verification and reporting

Our Service Methodology

A systematic four-step approach ensuring every service engagement delivers measurable results.

01

Assessment & Diagnostics

Comprehensive baseline audit of boiler condition, combustion performance, water chemistry, control system health, and compliance status.

02

Engineering Recommendation

Detailed report with prioritized action items, cost-benefit analysis, and projected payback timelines for each recommended improvement.

03

Execution & Commissioning

Factory-trained technicians perform all work to ASME, NFPA, and manufacturer specifications. Commissioning includes full-load testing and safety verification.

04

Verification & Ongoing Monitoring

Post-service performance validation with documented before/after efficiency data. Optional ongoing monitoring via cloud-connected control integration.

Schedule a Boiler Service Consultation

Our service team will assess your boiler plant and recommend a maintenance program tailored to your operations.

Contact Service Team